Middle East Consulting Group (MCG Middle East) Core services:

Middle East Consulting Group (MCG Middle East) Coverage Locations:

Bulk Inspection, Expediting is undertaken for Korea, China, India, Italy, Spain, UAE and many other countries. MCG has specialized & qualified inspectors around the World.

MCG performs the following Inspection during & after fabrication:

Registration and ISO 9001 certification:

• MCG is UAE registered Inspection and Expediting Company
• MCG is Registered and Member of UAE chamber of Commerce
• MCG is ISO 9001 System established certified Company

INSPECTION COORDINATION

PRE-INSPECTION MEETING (PIM)

The purpose of pre-inspection meeting is to discuss with Vendor's representative the inspection topics such as range of inspection, communication channel, checking the Vendor's quality system and other inspection related matters, In addition, at the time of Vendor's shop visit it is confirmed that they fully understood and will comply with purchase order requirements.

The pre-inspection meeting will be normally held with the Vendor who are manufacturing major items or the Vendor who seems to be insufficient their quality activities. The meeting shall be arranged at the time of submission of GA drawings, WPS, inspection & test plan, procedures and production schedule, etc., to be approved but not before he fabrication is started.

The topics of pre-inspection meeting shall be included at least:

SHOP INSPECTION

Inspection during fabrication or for status checking are essential engineering services to guarantee that the material conforms to the international and contractual specifications agreed between buyer and supplier whether in raw material, partly or fully fabricated state, The aim of inspection is to ensure that the buyer receives the material or equipment in accordance with their requirements and for a fair and equitable inspection charge, Through these services, we make certain that equipment satisfying our customers quality need is provided on a timely basis.

TESTING AND CHECKING OF MATERIALS

Determining the conformity to requirements of physical, chemical, and other technological properties of all types of materials used in the fabrication of equipment. Documented test results are then compared with contractual specifications and specified codes and standards. The choice of the operations to be performed depends on the requirements of the assignment and include:

• Verification of test reports and identification of mill material certificates.
• Witnessing of tests performed by others.
• Performance of tests in laboratories.

WELDING INSPECTION-WPS-PQR-WPQ

The object of this service is to verify during welding operations in manufacturer's shops and/or site that all welding operations are executed in accordance with contractual specifications and specified codes and standards.

The choice of operations to be performed depends on the requirements of the assignment and may include

• Reviewing of manufacturer's shop instructions against contractual specification and specified codes and standards:
• Witnessing of welding procedure qualification test.
• Witnessing qualification tests of welders and welding operators.
• Checking necessary welding instructions have been issued by manufacturer.
• Checking that all welding operations are being performed in accordance with the instructions issued. Such instructions can cover the type of electrodes to be used, joint preparation and fit-up before welding, preheating requirements, location and sequence of welding passes, completion of intermediary operations such as back chipping, grinding,
• and cleaning and post weld heat treatment.
• Checking the type and condition of the electrodes employed.
• Examination of the welding equipment.
• Witnessing of destructive and non-destructive test.
• Interpretation of non-destructive test results.
• Dimensional and visual checking of the welded items and of the welds
• Performance of destructive and non-destructive test.

DIMENSIONAL CHECKING

Verifying all dimensions which have specified tolerance. The results of the verifications are compared with manufacturing drawings, contractual specifications, specified codes, and standards for their conformity to the requirements of such specifications.

WITNESSING OF PERFORMANCE TESTS

Witnessing performance tests of complete machines or equipment and verifying test results including measured data, corrected data, and calculated performance values which are compared with the applicable specifications to ascertain their conformity to the contractual requirements.

VISUAL INSPECTION BEFORE SHIPPING

Examination of finished components before packing for general condition and conformity with the applicable specifications, technical characteristics, the number and location of accessories, surface finish, cleanliness, verification of quantity and weight, and general condition of paint and other protective coatings, This inspection is normally accomplished for all accessible parts without necessitating disassembly operations

PACKING AND MARKING INSPECTION

The object of this service is to verify the packing material and it’s marking for its conformity with the specifications. The typical operations performed are

• Identification of material or equipment before packing and checking its conformity with the specifications.
• Verification of the protection of packed equipment against humidity, distortion and other sources of damage.
• Verification of the conformity of packing material with the contractual specifications and with accepted practice.
• Checking that the equipment is secure within the package.
• Verification of the conformity of marking with the contractual specifications and the handling requirements.
• Verification of the correct issue of documents such as packing lists, bills of landing, customs declarations.
• Additional inspections and testing can be performed to confirm the suitability of packing materials to withstand transportation, loading and unloading operations.

PRE-SHIPMENT INSPECTIONS

Pre-Shipment Inspections is offered to exporters from the Korea, China, UAE and comprises a detailed inspection of equipment or materials after manufacture, but prior to shipment, the scope includes Quality (conformance to specification), Quantity, Packing & Marking, Supervision of Loading.

EVALUATION / EQUIPMENT AND MATERIALS COVERED

• Reports
• Analysis of inspection and test results
• Advice on improvements

PROCESS UNIT	PRESSURE VESSELS
Fired Heaters, Furnaces, Boilers, Cooling Towers	Vessels, Tanks, Reactors, Towers
Incinerator, WHRU	Heat Exchangers, Air Fin Coolers
Cold Box	HRSG
ROTATING MACHINERY	HVAC EQUIPMENTS
Pumps, Compressors, Fans / Blowers/Root blower, Gear Units, Cranes and Hoists, Conveyors (Belt,Chain,Bucket), Hydraulic System	HVAC Packages, Air Conditioners, Air Handling Unit
Piping materials	Electrical Equipment
Process line pipes Tube , Fittings, Fitting Flanges, Valves ,Expansion joints, Bolt /Nut,Gasket,Steam /Air Trap, Strainer Silencer, Sample Coole, GRE, FRP Pipes	Transformer, Switchgears and MMC, Motors, Generator, Reactors, Resistor, Illumination Fixtures,UPS, Battery and Battery Charger, Construction Fitting and Materials
COMMUNICATION SYSTEM	INSTRUMENTATION
Telephone Paging System, General Paging System, Auto Paging System, Wireless Paging System, Telephone System, Direct Phone, Inter Phone System	Transmitter, Recorders, Controller, Metering System, Probers, Dcs

MATERIALS
Forgings, Castings Structural Steel Fiber Glasses, GRE, GRP, FRP

PRE-AWARD AND PRE-QUALIFICATION SURVEY

To assess, by means of an appropriate and objective investigation, the overall capability of a potential equipment or service supplier to meet all the requirements of a proposed purchase.

SUPERVISION OF LOADING AND UNLOADING

To verify, during loading and unloading operations, that the correct material or equipment is properly handled and adequately secured on the means of transport, The typical operations performed are:

• Checking the general appearance of the packing.
• Verification of the number of packing cases and the marking against the contractual specifications.
• Checking the appropriate handling during loading and unloading operations.
• Checking the general cleanliness of the means of transport such as the hold, the container, the railway wagon, or the deck.
• Checking the stowing, fastening, and wedging on the means of transport, and for proper protection against the natural elements.
• Checking of loading documents.

SITE-SUPERVISION

To provide individuals or teams of specialists on the construction site of manufacturing location for the purpose of giving clients added assurance that quality, safety, and performance requirement are met,

• Site QA Managing
• Provision of WPS/PQR
• Welder Test
• Equipment Inspection
• Non-Destructive Inspection
• Trouble Shooting &Disposal
• Supervision of Mechanical Completion

WITNESS OF COMMISIONING TESTS

To witness field acceptance tests on behalf of the client in order to ascertain that required or guaranteed performance values are met, Checking procedures include verifying test program, Electrical, Mechanical test, Run in Test, HVAC test, confirming suitability of measuring instruments in terms of capacity and capability, calibration of measuring instruments, visual examination of equipment or plant for completeness and readiness, and laboratory methods utilized for analysis during testing period

OVERSEAS INSPECTION-INDUSTRIAL GOODS

Inspection of goods outside UAE, India, are offered through the affiliate network world-wide, The scope is agreed with the client and the communicated to the relevant qualified affiliate tasked with undertaking the assignment, The service is of benefit to major companies undertaking project work, and those purchasing critical components from overseas.

EXPEDITING

This is to compare the progress of activities with a predetermined time schedule or critical path network, This allows detection and analysis of activities which might cause delays, assist in suggesting constructive solutions in order to meet the dates of pre-established programs, and inform the client of the actual situation existing at the manufacturers facilities and of all decisions taken or suggested regarding the time schedule.

Expediting programs are implemented by

• Monitoring subcontractor activities [engineering procurement, tooling and manufacturing]
• Verifying subcontractor progress against schedule through in-plant visits.
• Anticipating, uncovering, and reporting problems which could lead to delayed deliveries
• Resolving problems with plant management
• Coordinating the flow of information between your personnel and Subcontractor personnel

Few Projects Reference List

• KOC-Hyundai- Pipe Rack -Low Sulphur Fuel Oil (LSFO), FG and gas oil pipelines from MAA to Sabiya and Doha power stations. 15,000 Ton
• Daewoo-Shuweihat-S3-IPP HRSG -Interconnection large bore piping inspection of welding /Heat Treat/painting (complete pipe line spools for 4 units)
• FMC-New GC-16 in west Kuwait/al khorayef group company (AGC)/Saipem s.p.a/ technologies metering Skid inspection.(structural /piping/instrumentation/electrical)
• Sapco/Fichtner/Siemens/ Daewoo E&C/clyde Bergemann bachmann/shuweihat S3 IPP /GT Diverter damper model65 /material/manufacturing/NDE examination/testing/FAT examination.
• Phoenix/Mott Mac Donald/Daewoo E&C/Sur independent power project /CS pipe inspection
• Takreer/Daewoo E&C /Ruwais Refinery expansion project/HVAC system inspection.
• KOC-installation of low sulphur fuel oil (LSFO), FG and gas oil pipelines from MAA to Sabiya and Doha power stations,/Hyundai/cat-2*EDG inspection/FAT.
• KOC-Hyundai- LV and MV cable Inspection -Low Sulphur Fuel Oil (LSFO), FG and gas oil pipelines from MAA to Sabiya and Doha power station Project.
• Daelim / Shoaba11CCPP / Bypass stack and divider /material/manufacturing/NDE examination.
• Daewoo-Shuweihat-S3-IPP GRP - piping inspection at FPI Abu Dhabi.
• Daewoo-Shuweihat-S3-IPP GRP - piping inspection at Abu Dhabi Pipes.
• Daewoo Engineering & Construction(DWEC) S3 / Otumara Project
• Pig Launcher Inspection.
• Daewoo Engineering & Construction(DWEC)RRE Steel structure Inspection at William Hare Abu Dhabi
• SP-12-Onshore Facilities-EPC2 Pipe rack Total Wt: 15,000 Ton resident Inspection in Hanmaek UAE
• Resident Inspection at Borsig Compressors-Germany for PKSK-South Pars Iran. This Inspection is ongoing since June 2011 till date.
• Various Resident inspection and Adhoc inspection ongoing in North of Italy at LVF Valves, RMT Valves, Grove-Copper Cameron etc.
• Industrial inspections on call basis all around Korea, India, Turkey, and selected locations in China.
• In UAE Top Side Fabrication (Mechanical & E&I Inspection) carried out at Dragon offshore-Hamriya Free zone for 2 years as resident inspection for Nardis offshore Project.
• Supply of Manpower and PMC support for FPSO project for Tuff Shore, Singapore based company at Dubai Dry Dock.

ISO Certification / Chamber of Commerce / Trade License Certification:-

Following pages Company Credentials are attached.