MCG Project Lists
- TPIA Assignment for Tenaris Projects (PC-4, PC-5, PC-6, PC-7, PC-9, PC-10, PC-11,PC-12, PC-13, PC-14, PC-17,PC-20) for client ADNOC On shore for different countries such as UAE, China, Canada, Norway, Indonesia, Japan, Singapore, Mexico, Argentina, USA, Italy, Korea, Netherland, Brazil, KSA, Romania, Sweden etc.
- TPIA Assignment for Weatherford Projects for client ADNOC On shore for different countries such as India, UAE, Singapore, Indonesia, China, Norway, Netherland etc.
- TPIA Assignment for ongoing Project Supply of 132/11kv Gas Insulated Transformer for Pun Shan Street Data Centre Substation for end user CLP Power Hong Kong Limited at Mitsubishi Electric Corporation, Japan.
- TPIA Assignment for ongoing Project for client RAS LAFFAN PETROCHEMICALS, Qatar at USA.
- TPIA Assignment for ongoing Project for client RAS LAFFAN PETROCHEMICALS, Qatar at JAPAN.
- TPIA Assignment for US LTDP-2 PROJECT for client ADNOC Offshore at India.
- TPIA Assignment for replacement OF 36” FLARE ACID GAS LINE -HABSHAN 1 (PHASE 2) /50178 project for client ISCCO at China.
- TPIA Assignment for water Injection Pipeline for Habshan UPPER RECOVERY & LEKHWAIR + 20 (LK) PROJECTS for client ADNOC Offshore at KSA.
- TPIA Assignment for ENI AgoGo for client Baker Hughes at UAE.
- TPIA Assignment for Agogo Integrated West Hub Development SPS for client Baker Hughes at South Africa.
- TPIA Assignment for LM PRODUCT PIPELINES CAPACITIES & PUMP ADEQUACY BETWEEEN KNPC REFINERIES. Kuwait & LM DEPOTS for client Gulf Spic General Trading at UAE.
- TPIA Assignment for KNPC Projects, Kuwait for Client HEISCO at UAE.
- TPIA Assignment for Mobilization of HSE Officer at SAIPEM KARIMUN YARD at Indonesia for client Qatargas.
- TPIA Assignment for Major Project - NFPS EPCOL for client Qatargas at Indonesia.
- TPIA Assignment for Mobilization of Senior Painting and coating inspector for Berths & Loading at Vietnam for client Qatargas.
- TPIA Assignment for EPIC FOR NEW GASOLINE AND JET STORAGE FACILITIES IN MIC project for client Wqatar Energy at Italy.
- TPIA Assignment for TPI for GRE Pipes - Future Pipes Oman - GC20105600 / 4299. For client Rotary Engineering at Oman.
- TPIA Assignment for NFXP Offshore, Major Projects for client Client Qatar gas at Kore.
- TPIA Assignment for RLTO EXPANSION AND OFFPLOT FACILITIES OF THE NORTH FIELD EXPANSION PROJECT (EPC-3) for client VITO at China.
- TPIA Assignment for Upgrade for MM & BH fields Wellhead Jackets and Real Time Data Transmission to Onshore project for client Qatar Energy at UK.
- TPIA Assignment for Engineering, procurement, Construction, and Installation of NFPS Project for client Qatargas at UK.
- TPIA Assignment QP Telemetry MM and BH RTU Replacement Project for client DOPET at Germany.
- TPIA Assignment for EPIC FOR TELEMETRY UPGRADE AT PS 2/3 project for client Qatar Petroleum at France.
- TPIA Assignment for EPIC FOR WHP-U08C TOPSIDE, PIPELINES, UMBILICAL & BROWNFIELD MODIFICATION AT PS1K (PHASE 5-1B) project for client SAIPEM at Germany.
- TPIA Assignment for ISND WHP-U08C Phase 5-18 Project for client SAIPEM at UK.
- TPIA Assignment for EPC for Provision PWT– PWRI 1 Project for client ROO at UAE.
- TPIA Assignment for ADNOC ONSHORE ONE-TIE-IN PROGRAM PACKAGE-13SWIC- 1&3 (PHASE-1) for client ADNOC On shore at various Vendor location at UAE.
- TPIA Assignment for ESD UPGRADE PROJECT AT ZIRKU ISLAND project for client ADNOC ONSHORE at France.
- TPIA Assignment for Materials/ Equipment/Structures and Lifting Equipment (Local & Worldwide). Project for client ADNOC OFFSHORE at Norway.
- TPIA Assignment for Call off from CN102920 TMS DS01 ICCS Emerson Project No.: 0340RP for client ROO at UAE.
- TPIA Assignment for EPC for Provision PWT Phase 1 Facility Project for client ROO at France.
- TPIA Assignment for GTPP Expansion project for client LUKOIL for various vendor location at Turkey.
- TPIA Assignment for BAPCO MODERNIZATION PROGRAM (BMP) project for client TECHNIP ENERGIES at UAE.
- TPIA Assignment for Inspection and Expediting for various projects for the client: ADNOC, PDO, WOOD, BGC, DESCON, CPECC, AGIBA, PEG, TECHNIP, Dhafir technology, BAPCO, TATWEER, ENPPI etc.
- TPIA Assignment for Sulphur recovery well inspection and refurbishment project for client FMC at UAE.
- TPIA Assignment for Bahrain Alba PS5B4 Project for client TIEJUN International DMCC at UAE.
- TPIA Assignment for SHI-PANAMA-HULL SN2315 project for client SHI at USA.
- TPIA Assignment for Red Sea Utility Assets and Infrastructure Project for client TIEJUN International DMCC at UAE.
- TPIA Audits for Drilling Rig Intake / JUIMS Compliance Audits for Rig AL JURF & Rig DANA for client ADNOC Offshore at CMHI Yard, CHINA.
- TPIA assignment for 3 X LM600PC Refurbishment Project at Corpus Christi, Texas, USA for client GE Vernova – Gas Power.
- TPIA assignment for Repair of Boiler and Auxiliaries at Doha East Power and Water Distillation Station, Kuwait project for client Heavy Engineering Industries & Shipbuilding Company, K.S.C (Public) at Japan.
Middle East Consulting Group (MCG Middle East) Core services:
- EPC Project Support services
- Medium size project management support services
- Inspection for Oil & Gas, Petrochemical, Fertilizer, Power Plant industries
- Expediting for Oil & Gas, Petrochemical, Fertilizer, Power Plant industries
- Electrical, Instrument inspection services
- Specialized Manpower supply
- QA/Qc Management for EPC projects
- WPS / PQR / WQT Qualifications of EPC projects
- Third Party Support services
- Procurement service (purchase, process management, Inspection & Expediting)
- Pre-Shipment Inspections
- Inspection & Expediting
- Medium Size Project Management
- Commissioning, Turn around and Completion support
- Insurance Survey / Loss & Accident Survey
Middle East Consulting Group (MCG Middle East) Coverage Locations:
MCG- Active Countries
- Algeria
- Argentina
- Australia
- Austria
- Azerbaijan
- Bahrain
- Bangladesh
- Belgium
- Brazil
- Bulgaria
- Cambodia
- Canada
- China
- Croatia
- Czech Republic
- Denmark
- Egypt
- Estonia
- Finland
- France
- Georgia
- Germany
- Greece
- Hong Kong
- Hungary
- India
- Indonesia
- Ireland
- Isarel
- Italy
- Japan
- Kazakhstan
- Kenya
- Korea
- Kuwait
- Luxemburg
- Malaysia
- Mexico
- Morocco
- Muscat
- Netherland
- New Zealand
- Nigeria
- Norway
- Oman
- Pakistan
- Philippines
- Poland
- Portugal
- Qatar
- Romania
- Rome
- Russia
- Saudi Arabia
- Scotland
- Singapore
- Slovenia
- South Africa
- Spain
- Sri Lanka
- Sweden
- Switzerland
- Taiwan
- Thailand
- Tunisia
- Turkey
- UAE
- Uganda
- UK
- USA
- Vietnam
Bulk Inspection, Expediting is undertaken for Korea, China, India, Italy, Spain, UAE and many other countries. MCG has specialized & qualified inspectors around the World.
MCG performs the following Inspection during & after fabrication:
- Inspection Test Plans
- Testing & checking of materials
- Welding inspection
- WPS, PQR, WPQ Qualifications
- E&I Inspection
- Dimensional checking
- Witnessing of performance tests
- Visual inspection
- Project Expediting
- Packing & marking
- Pre-shipment inspection
- Project Management Support.
- Commissioning support and Completion support.
- Supply of Electrical and Mechanical inspectors.
- Evaluation of Vendor before PO placement
- Payment follow up and Commercial Expediting for Overseas clients.
- Overseas inspection
- Site supervision
- Equipment & material covered like pressure vessals,boilers,piping materials,instrumentation,electrical equipment
- Supervision of loading & unloading
INSPECTION COORDINATION
- 1. Proposal for Project
- 2. Provide Job Specification for each Equipment
- 3. Establish Inspection Execution Plan and Procedure
- 4. Hold Pre-Inspection Meeting
- 5. Review for Inspection Document
- 6. Control of Vendor and Sub-vendor
- 7. Solve Inspection Matters with Vendor
- 8. Arrangement for Non-Conformance Report
- 9. Communication Channel with Client/Owner
- 10. Release for Inspection Certification
- 11. Issue Inspection Report/IRC
PRE-INSPECTION MEETING (PIM)
The purpose of pre-inspection meeting is to discuss with Vendor's representative the inspection topics such as range of inspection, communication channel, checking the Vendor's quality system and other inspection related matters, In addition, at the time of Vendor's shop visit it is confirmed that they fully understood and will comply with purchase order requirements.
The pre-inspection meeting will be normally held with the Vendor who are manufacturing major items or the Vendor who seems to be insufficient their quality activities. The meeting shall be arranged at the time of submission of GA drawings, WPS, inspection & test plan, procedures and production schedule, etc., to be approved but not before he fabrication is started.
The topics of pre-inspection meeting shall be included at least:
- 1. Vendor's quality system
- 2. Status of documents in the Vendor Print Index
- 3. Applicable job specifications, standards and acceptance criteria, etc.,
- 4. Communication channel
- 5. Inspection application method
- 6. Range of inspection such as review, witness, hold point, etc.
- 7. Other inspection topics
SHOP INSPECTION
Inspection during fabrication or for status checking are essential engineering services to guarantee that the material conforms to the international and contractual specifications agreed between buyer and supplier whether in raw material, partly or fully fabricated state, The aim of inspection is to ensure that the buyer receives the material or equipment in accordance with their requirements and for a fair and equitable inspection charge, Through these services, we make certain that equipment satisfying our customers quality need is provided on a timely basis.
TESTING AND CHECKING OF MATERIALS
Determining the conformity to requirements of physical, chemical, and other technological properties of all types of materials used in the fabrication of equipment. Documented test results are then compared with contractual specifications and specified codes and standards. The choice of the operations to be performed depends on the requirements of the assignment and include:
- Verification of test reports and identification of mill material certificates.
- Witnessing of tests performed by others.
- Performance of tests in laboratories.
WELDING INSPECTION-WPS-PQR-WPQ
The object of this service is to verify during welding operations in manufacturer's shops and/or site that all welding operations are executed in accordance with contractual specifications and specified codes and standards.
The choice of operations to be performed depends on the requirements of the assignment and may include
- Reviewing of manufacturer's shop instructions against contractual specification and specified codes and standards:
- Witnessing of welding procedure qualification test.
- Witnessing qualification tests of welders and welding operators.
- Checking necessary welding instructions have been issued by manufacturer.
- Checking that all welding operations are being performed in accordance with the instructions issued. Such instructions can cover the type of electrodes to be used, joint preparation and fit-up before welding, preheating requirements, location and sequence of welding passes, completion of intermediary operations such as back chipping, grinding,
- and cleaning and post weld heat treatment.
- Checking the type and condition of the electrodes employed.
- Examination of the welding equipment.
- Witnessing of destructive and non-destructive test.
- Interpretation of non-destructive test results.
- Dimensional and visual checking of the welded items and of the welds
- Performance of destructive and non-destructive test.
DIMENSIONAL CHECKING
Verifying all dimensions which have specified tolerance. The results of the verifications are compared with manufacturing drawings, contractual specifications, specified codes, and standards for their conformity to the requirements of such specifications.
WITNESSING OF PERFORMANCE TESTS
Witnessing performance tests of complete machines or equipment and verifying test results including measured data, corrected data, and calculated performance values which are compared with the applicable specifications to ascertain their conformity to the contractual requirements.
VISUAL INSPECTION BEFORE SHIPPING
Examination of finished components before packing for general condition and conformity with the applicable specifications, technical characteristics, the number and location of accessories, surface finish, cleanliness, verification of quantity and weight, and general condition of paint and other protective coatings, This inspection is normally accomplished for all accessible parts without necessitating disassembly operations
PACKING AND MARKING INSPECTION
The object of this service is to verify the packing material and it’s marking for its conformity with the specifications. The typical operations performed are
- Identification of material or equipment before packing and checking its conformity with the specifications.
- Verification of the protection of packed equipment against humidity, distortion and other sources of damage.
- Verification of the conformity of packing material with the contractual specifications and with accepted practice.
- Checking that the equipment is secure within the package.
- Verification of the conformity of marking with the contractual specifications and the handling requirements.
- Verification of the correct issue of documents such as packing lists, bills of landing, customs declarations.
- Additional inspections and testing can be performed to confirm the suitability of packing materials to withstand transportation, loading and unloading operations.
PRE-SHIPMENT INSPECTIONS
Pre-Shipment Inspections is offered to exporters from the Korea, China, UAE and comprises a detailed inspection of equipment or materials after manufacture, but prior to shipment, the scope includes Quality (conformance to specification), Quantity, Packing & Marking, Supervision of Loading.
EVALUATION / EQUIPMENT AND MATERIALS COVERED
- Reports
- Analysis of inspection and test results
- Advice on improvements
PROCESS UNIT | PRESSURE VESSELS |
---|---|
Fired Heaters, Furnaces, Boilers, Cooling Towers | Vessels, Tanks, Reactors, Towers |
Incinerator, WHRU | Heat Exchangers, Air Fin Coolers |
Cold Box | HRSG |
ROTATING MACHINERY | HVAC EQUIPMENTS |
Pumps, Compressors, Fans / Blowers/Root blower, Gear Units, Cranes and Hoists, Conveyors (Belt,Chain,Bucket), Hydraulic System | HVAC Packages, Air Conditioners, Air Handling Unit |
Piping materials | Electrical Equipment |
Process line pipes Tube , Fittings, Fitting Flanges, Valves ,Expansion joints, Bolt /Nut,Gasket,Steam /Air Trap, Strainer Silencer, Sample Coole, GRE, FRP Pipes | Transformer, Switchgears and MMC, Motors, Generator, Reactors, Resistor, Illumination Fixtures,UPS, Battery and Battery Charger, Construction Fitting and Materials |
COMMUNICATION SYSTEM | INSTRUMENTATION |
Telephone Paging System, General Paging System, Auto Paging System, Wireless Paging System, Telephone System, Direct Phone, Inter Phone System | Transmitter, Recorders, Controller, Metering System, Probers, Dcs |
MATERIALS |
---|
Forgings, Castings Structural Steel Fiber Glasses, GRE, GRP, FRP |
PRE-AWARD AND PRE-QUALIFICATION SURVEY
To assess, by means of an appropriate and objective investigation, the overall capability of a potential equipment or service supplier to meet all the requirements of a proposed purchase.
SUPERVISION OF LOADING AND UNLOADING
To verify, during loading and unloading operations, that the correct material or equipment is properly handled and adequately secured on the means of transport, The typical operations performed are:
- Checking the general appearance of the packing.
- Verification of the number of packing cases and the marking against the contractual specifications.
- Checking the appropriate handling during loading and unloading operations.
- Checking the general cleanliness of the means of transport such as the hold, the container, the railway wagon, or the deck.
- Checking the stowing, fastening, and wedging on the means of transport, and for proper protection against the natural elements.
- Checking of loading documents.
SITE-SUPERVISION
To provide individuals or teams of specialists on the construction site of manufacturing location for the purpose of giving clients added assurance that quality, safety, and performance requirement are met,
- Site QA Managing
- Provision of WPS/PQR
- Welder Test
- Equipment Inspection
- Non-Destructive Inspection
- Trouble Shooting &Disposal
- Supervision of Mechanical Completion
WITNESS OF COMMISIONING TESTS
To witness field acceptance tests on behalf of the client in order to ascertain that required or guaranteed performance values are met, Checking procedures include verifying test program, Electrical, Mechanical test, Run in Test, HVAC test, confirming suitability of measuring instruments in terms of capacity and capability, calibration of measuring instruments, visual examination of equipment or plant for completeness and readiness, and laboratory methods utilized for analysis during testing period
OVERSEAS INSPECTION-INDUSTRIAL GOODS
Inspection of goods outside UAE, India, are offered through the affiliate network world-wide, The scope is agreed with the client and the communicated to the relevant qualified affiliate tasked with undertaking the assignment, The service is of benefit to major companies undertaking project work, and those purchasing critical components from overseas.
EXPEDITING
This is to compare the progress of activities with a predetermined time schedule or critical path network, This allows detection and analysis of activities which might cause delays, assist in suggesting constructive solutions in order to meet the dates of pre-established programs, and inform the client of the actual situation existing at the manufacturers facilities and of all decisions taken or suggested regarding the time schedule.
Expediting programs are implemented by
- Monitoring subcontractor activities [engineering procurement, tooling and manufacturing]
- Verifying subcontractor progress against schedule through in-plant visits.
- Anticipating, uncovering, and reporting problems which could lead to delayed deliveries
- Resolving problems with plant management
- Coordinating the flow of information between your personnel and Subcontractor personnel
Few Projects Reference List
- KOC-Hyundai- Pipe Rack -Low Sulphur Fuel Oil (LSFO), FG and gas oil pipelines from MAA to Sabiya and Doha power stations. 15,000 Ton
- Daewoo-Shuweihat-S3-IPP HRSG -Interconnection large bore piping inspection of welding /Heat Treat/painting (complete pipe line spools for 4 units)
- FMC-New GC-16 in west Kuwait/al khorayef group company (AGC)/Saipem s.p.a/ technologies metering Skid inspection.(structural /piping/instrumentation/electrical)
- Sapco/Fichtner/Siemens/ Daewoo E&C/clyde Bergemann bachmann/shuweihat S3 IPP /GT Diverter damper model65 /material/manufacturing/NDE examination/testing/FAT examination.
- Phoenix/Mott Mac Donald/Daewoo E&C/Sur independent power project /CS pipe inspection
- Takreer/Daewoo E&C /Ruwais Refinery expansion project/HVAC system inspection.
- KOC-installation of low sulphur fuel oil (LSFO), FG and gas oil pipelines from MAA to Sabiya and Doha power stations,/Hyundai/cat-2*EDG inspection/FAT.
- KOC-Hyundai- LV and MV cable Inspection -Low Sulphur Fuel Oil (LSFO), FG and gas oil pipelines from MAA to Sabiya and Doha power station Project.
- Daelim / Shoaba11CCPP / Bypass stack and divider /material/manufacturing/NDE examination.
- Daewoo-Shuweihat-S3-IPP GRP - piping inspection at FPI Abu Dhabi.
- Daewoo-Shuweihat-S3-IPP GRP - piping inspection at Abu Dhabi Pipes.
- Daewoo Engineering & Construction(DWEC) S3 / Otumara Project
- Pig Launcher Inspection.
- Daewoo Engineering & Construction(DWEC)RRE Steel structure Inspection at William Hare Abu Dhabi
- SP-12-Onshore Facilities-EPC2 Pipe rack Total Wt: 15,000 Ton resident Inspection in Hanmaek UAE
- Resident Inspection at Borsig Compressors-Germany for PKSK-South Pars Iran. This Inspection is ongoing since June 2011 till date.
- Various Resident inspection and Adhoc inspection ongoing in North of Italy at LVF Valves, RMT Valves, Grove-Copper Cameron etc.
- Industrial inspections on call basis all around Korea, India, Turkey, and selected locations in China.
- In UAE Top Side Fabrication (Mechanical & E&I Inspection) carried out at Dragon offshore-Hamriya Free zone for 2 years as resident inspection for Nardis offshore Project.
- Supply of Manpower and PMC support for FPSO project for Tuff Shore, Singapore based company at Dubai Dry Dock.
ISO Certification / Chamber of Commerce / Trade License Certification:-
Following pages Company Credentials are attached.